“ESSENTIAL” LINE

“Essential” line for the manufacturing of insulating glass units with flexible or rigid box spacer frames
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LINE SERVER – ESSENTIAL
Art. GL ES
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ESSENTIAL VERTICAL CONVEYOR
 
 
ESSENTIAL VERTICAL CONVEYOR
 
 
VERTICAL WASHING MACHINE – ESSENTIAL
Art. VW ES
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ESSENTIAL VERTICAL CONVEYOR
 
 
FRAME POSITIONING AND INSPECTION STATION – ESSENTIAL
Art. FP ES
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FLEXIBLE PROFILE APPLICATOR – ESSENTIAL
Art. AS ES
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TAPE APPLICATOR FOR CORNER CLOSURE – ESSENTIAL
Art. CT ES
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COUPLER-SHEET PRESS – ESSENTIAL
Art. AP ES
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ESSENTIAL VERTICAL CONVEYOR
 
 
AUTOMATIC HOT-MELT SEALER – ESSENTIAL
Art. SH ES
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Optional features
  • Industrial computer with machine management program
  • Integrated diagnostics, supervision and remote assistance
  • 2 chamber manufacturing
  • Processing of glass or shaped panels
  • Quartzite filter for process water
  • Anti-static bar
  • Air conditioner for electrical panel
Minimum glass thickness ( mm )
3
Maximum glass thickness ( mm )
25
Minimum thickness of double glazing panel ( mm )
12 (3.6.3)
Maximum thickness of double glazing panel ( mm )
65
Minimum length of glass / double glazing panel ( mm )
320
Minimum height of glass / double glazing panel ( mm )
180
Maximum length of glass / double glazing panel ( mm )
4000
Maximum height of glass / double glazing panel ( mm )
2500
Maximum transportable glass weight ( kg/ml )
200
Maximum weight of transportable double glazing panel ( kg/m )
200
Standard worktop height ( ± 20 mm )
640
Indicative maximum line width ( m )
3.015
Maximum height of indicative line ( m )
3.84
Approximate length of the system ( m )
35.76
Description
The Essential line produces insulating glass units with a maximum thickness of up to 65 mm, with either flexible or rigid box spacer systems in double or triple configuration. This automated solution is best suited for the residential market and guarantees consistent, accurate manufacturing output. The line washes and dries the glass panes thoroughly and then depending on specification, applies the flexible spacer frame automatically or manually applies the rigid box spacers. It then couples, gas fills and presses the glass panes together and finally seals the cavity of the insulated glass unit. The line can also be specified with automatic low-emission coating removal, surface defect detection and a station for the application of Georgian (muntin) bars and cork protective pads.

All available for this line

Art. CR ES

LOW-EMISSION COATING REMOVAL MACHINE – ESSENTIAL

Removes low-e coatings with two operating heads, ensuring optimal adhesion for double glazing production.
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Art. SQ ES

ADVANCED GLASS SCANNING SYSTEM – ESSENTIAL

Glass quality scanner that detects defects and archives images, ideal for high-precision production.
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Art. SK ES

SCANNER FOR QUALITY CONTROL AND SHAPE DETECTION – ESSENTIAL

High-tech tool for detecting defects and imperfections on glass surfaces for impeccable quality control.
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Art. IS ES

INSPECTION STATION – ESSENTIAL

Station dedicated to the visual inspection of glass, improving the detection of defects thanks to strategic LED lighting.
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Art. FP ES

FRAME POSITIONING AND INSPECTION STATION – ESSENTIAL

It facilitates the manual positioning of the rigid spacer frame and the visual inspection of the glass, improving the precision and quality of the double glazing panels.
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Art. AT ES

“T-SHAPE” FLEXIBLE PROFILE APPLICATOR – ESSENTIAL

Perfect for the composition of warm edge double glazing, AT ES "T-Shape" guarantees precise spacer applications, with self-learning for rectangular and shaped panels, up to 4,000 x 2,500 mm.
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Art. RC ES

GLASS INVERSION STATION – ESSENTIAL

Station that inverts the glass surface to correctly orient special coatings, with integrated rotation and inclination.
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Art. CA ES

CORK SPACER APPLICATOR – ESSENTIAL

It manages the automatic application of cork pads to protect the glass, improving post-production management of storage and transport.
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Art. PB HT

AUTOMATIC PROFILE BENDERS FOR SPACER FRAMES – HIGH TECH

Profile bending becomes simple and precise with PB HT, adaptable to different spacer frame materials and dimensions; it is equipped with a revolutionary Smart Arm and an efficient 12-station storage unit.
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Art. DF HT

SPACER PROFILE DESICCANT REFILL – HIGH TECH

DF HT drills and fills all types and sizes of rigid spacer frames with hygroscopic material. With the automatic loading and unloading option, it can achieve high levels of automation.
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Art. MB HT

BUTYL RUBBER EXTRUDER FOR SPACERS – HIGH TECH

MB HT is used to precisely apply butyl to spacer frames up to 40mm thick, with volumetric dosing units that ensure uniformity and a touch screen panel for setting the product quantity.
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Art. FH HT

MOTORISED FRAME-HANGER WITH PORTAL STRUCTURE – HIGH TECH

A robust system that manages the accumulation and transport of spacer frames, maximising efficiency after the butyl application.
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